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  • Non-Cutting Dynamic Power Consumption and Vibration Characterization of a Custom Built Tabletop CNC Machine with a DC Spindle Motor
  • https://doi.org/10.1109/icrm66809.2025.11349047Copy DOI Icon

Non-Cutting Dynamic Power Consumption and Vibration Characterization of a Custom Built Tabletop CNC Machine with a DC Spindle Motor

  • Nov 7, 2025
  • Balaram Dash +3 more
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Abstract

This paper describes customization of a low-power tabletop hybrid GRBL-based CNC machine which is designed and manufactured for engraving, petrography, LASER cutting and milling of soft materials. The motorized spindle of the machine is upgraded by extending the rear shaft using a shaft coupler such that either a magnetic or an optical encoder can be attached to the spindle. The motor is driven by a customized PIEPP02 PC interfaced modular motor driver board. The motor voltage, current and angular position are sensed by the digital signal controller of the board with the help of a custom built external VIS01 board. It contains differential amplifiers and filters for voltage and current sensing purposes. Using a high-resolution quadrature encoder, the velocity signal is reliably estimated at a rate of 500 SPS for a broad range of motor speed. This makes the system suitable for configuring as a CNC lathe machine where tight speed control of the rotating job is needed with the help of a feedback loop. The uniqueness of the customized system is that, based on the synchronously captured spindle motor position, voltage and current, the evolution of shaft vibration with the increase of motor excitation can be captured, overcoming the PWM-related noise in the drive system. The developed electronics are useful for high-speed dynamic analysis of electromechanical systems in general, system identification, machine condition monitoring and characterization of the power wastage due to unwanted or under-optimized dynamics of a CNC machine.

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